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Inside ASML, the company every chip on Earth depends on

No smartphone, laptop or AI chip exists without the Dutch firm's machines, which fire lasers at molten tin thousands of times a second to print patterns thinner than an atom

by TechDefused Newsroom
The image features a close-up view of a printed circuit board with intricate circuit paths and connections illuminated by a neon glow. This high-tech visual emphasizes the complexity of electronic design. — Credit: Photo by Adi Goldstein / Unsplash cPhoto by Adi Goldstein / Unsplash
Photo by Adi Goldstein / Unsplash

ASML is arguably the most significant technology company in the world, because every computer chip produced globally relies on its machines.

Major technology firms, including Nvidia, Apple, Intel and Samsung, are unable to manufacture advanced chips without using ASML's equipment.

How the process starts

The manufacturing process begins with an ASML machine firing tiny droplets of molten tin, each roughly 25 microns across, thinner than a human hair.

A laser strikes each individual droplet twice, first flattening it into a disc shape, then vaporising it into plasma.

Hotter than the sun

That plasma reaches temperatures hotter than the surface of the sun, causing it to emit extreme ultraviolet light.

The machine directs this light through a series of hyper-precise mirrors toward a stencil containing the specific design pattern for the chip being manufactured.

Printing a chip with light

The pattern is then projected onto a thin slice of silicon coated in light-reactive chemicals, effectively printing the design directly onto the material.

This light-printing process is repeated thousands of times to stack multiple layers of silicon, eventually building a fully functional computer chip.

A precision problem almost too small to imagine

The resulting chip designs are extraordinarily intricate, packing billions of transistors into spaces only a few atoms apart.

The precision required has been compared to firing a laser from the moon and hitting a penny on Earth.

That single comparison captures why so few companies in the world have ever managed to replicate what ASML builds, and why its machines, each costing hundreds of millions of dollars, remain the choke point through which almost the entire modern chip industry must pass.

by TechDefused Newsroom