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AI News Tech Giants

TSMC's move into Intel's packaging turf shows how it plans to defend its lead

by Jamie Ashcroft
The image depicts a close-up view of a printed circuit board featuring various electronic components, including microchips and capacitors. The intricate details and vibrant colors highlight the complexity of modern electronics. — Credit: Photo by Umberto on Unsplash c Photo by Umberto on Unsplash

TSMC, the Taiwanese company that makes chips for Nvidia, Apple and most of the AI industry, is developing an advanced packaging technology internally likened to a rival's design.

Packaging is the step that stitches separate silicon dies into a single working chip, and it has become as important to performance as the transistors themselves.

The new effort, reported by The Information and developed with the Taiwanese substrate supplier Kinsus, mimics EMIB, a technique pioneered by Intel.

For TSMC to borrow from an Intel playbook is notable, because packaging is one of the few areas where Intel holds a genuine technical lead.

Easing a bottleneck

The immediate problem is capacity.

TSMC's dominant packaging method, known as CoWoS, cannot be built fast enough to meet demand, leaving AI chipmakers queuing for supply.

An EMIB-like alternative could give customers a second route and ease the shortage that has constrained shipments of high-end AI processors.

It should also allow larger packages that combine more dies, a growing requirement as chip designers stitch together bigger and more complex systems.

Relieving that bottleneck matters to the whole AI supply chain, since packaging capacity, not chip fabrication, is currently the pinch point for many advanced products.

A defensive play

The deeper motive appears competitive.

Intel has struggled for years to win outside customers for its contract manufacturing business, but its packaging skill offered a way in.

The concern for TSMC is that customers frustrated by CoWoS shortages might try Intel's EMIB, and that a packaging order could become a foothold for wider foundry business.

By building its own version, TSMC removes much of that incentive and keeps wavering customers inside its ecosystem.

The move therefore validates Intel's early bet on packaging as a differentiator, even as it threatens to blunt the advantage.

That reading is reinforced by reports that Google weighed Intel's packaging for a future generation of its own AI chips, a sign the alternative is being taken seriously.

Whether Intel can convert that interest into lasting foundry wins is a separate question.

Its packaging strength counts for little if it cannot also close the gap on TSMC in the core process of making transistors, where the Taiwanese firm remains ahead.

Execution will decide the contest on both sides, since a reported project is not a shipping product.

For now the significance lies in the signal, an admission from the industry leader that a smaller rival has found one thing worth copying.

by Jamie Ashcroft